Introduction
Crushing materials on site, in mining, quarrying, construction, and demolition industries, saves transportation costs and improves productivity.
Mobile jaw crusher hire is a flexible, efficient, and cost-effective solution to that requirement. But what’s the working process of mobile jaw crusher hire really? In the blog, you’ll find information on how it works, why it’s profitable, and what to expect at every stage of work.
What is a Mobile Jaw Crusher?
However, before I show how a mobile jaw crusher works, I feel that it’s essential first to know what a mobile jaw crusher is and what is in reality used for. This machine crushes big rocks and materials into smaller pieces to make them movable or recyclable. The machine has one huge powerful jaw that crushes the materials moving up and down between its two plates.
A mobile jaw crusher, as its name suggests, is different from a stationary jaw crusher in the matter of mobility. Thus, there is flexibility in working from one job site to another; hiring the mobile jaw crusher service proves to be very useful since it allows businesses to have access to the equipment without long-term investment.
Working Procedure of Mobile Jaw Crusher Hire
To work with a mobile jaw crusher hire at its best, a person needs to know about the process of using it, which involves several main steps from the first consultation up to the final process of crushing.
Step 1: Requirement assessment
The first step in mobile jaw crusher hire is determining your project-specific requirement. This includes the size and type of material you want to crush, the size required to be crushed, and what kind of work to undertake.
For example, while in demolition you will be breaking concrete, brick, and rubble into different sizes, in a quarrying project, you will be dealing with harder materials such as limestone or granite.
This is a very critical process because the hiring firm will advise on which is best suited for your project. Depending on whether the material is tough or not, and if the end product is wanted, different models of crushers with smaller or bigger jaw sizes or capacities, and operational features may also be advised.
Step 2. Choosing Mobile Jaw Crusher
Once the needs of the project have been assessed, then it is a decision on the selection of the appropriate model of the mobile jaw crusher. Jaw crushers also come in varying sizes and configurations that are suited for different capacities, types of material, and site conditions.
Material Type and Hardness: The toughness and hardness of the type of material determined how it would be managed by the crusher.
Output Size: You might be working with a specific size or volume of crushed materials depending on the scope of your project. That will define the jaw size and the crusher settings for you.
Tonnage: Next, you must consider the tonnage that you will process per hour or day, so your mobile jaw crusher is robust in such loads.
You will also determine whether the equipment will be needed for a short-term project or in the long run at this stage. Very many hire services providing mobile jaw crushers will offer flexible terms that cater to different project durations.
Step 3. Delivery and Setting up of the Mobile Jaw Crusher
Once you have chosen your favorite mobile jaw crusher to hire, the company will deliver it to your site. Since this is a portable unit, it can easily be transported based on the fact that it can be taken straight to any area where its service is needed.
The next step after delivery is the installation. It should be mounted on a leveled area so that it would work effectively safely and efficiently by operating a mobile jaw crusher. This also precedes safety checks and functional inspections to ensure that it is working correctly.
Then, crusher calibrations are set using jaw settings to get the desired output size. The jaws of a jaw crusher are operable in such a way that you can choose your desired size of the crushed material by setting the gap between the jaws.
Step 4. Feeding Materials into the Mobile Jaw Crusher
Now, with the plant set up and calibrated, crushing commences. In most sites, materials from the site are fed into the mobile jaw crusher’s hopper using either an excavator or loader, in addition to required rocks and other materials that could be crushed and sold as an aggregate. The feed size is crucial for ensuring suitability, otherwise, it might cause clogging, which may result in ineffectiveness.
The moment the feed material enters the crusher, it crushes it down with the assistance of powerful jaws, which compress it against a stationary plate to break the material. Crushed material comes out of the machine on an output conveyor belt. The product size can be enhanced with the help of more screens or separators depending upon the requirement.
Step 5: Crushing at Site and Adjustment
The main advantage that a mobile jaw crusher hire has is the ability to carry on crushing operations in the field. Thus, the amounts of necessary secondary transportation between off-site locations, together with time and logistics costs, are lessened. Crushing at the site can further be used immediately in re-processing the crushed fragments for construction work such as road work, foundations, or backfill.
It oversees the performance and adjusts when crushing. The feed rate, jaw gap, and material flow can be controlled to provide maximum output in the crushing. Blocks or equipment breakdowns are solved on the spot as they prevent any obstructions in operations.
Step 6. Topping and Cleanup
The crushing requirements are met, and when the materials have been processed, the mobile jaw crusher is shut down and subsequently demobilized. Materials crushed may either be piled up onsite or used in place for the continued execution of the project afoot.
Mobile jaw crushers can be taken off the site by the hiring company and in some cases, cleaning up remaining debris of crushing is considered.
Most services provided entail inspection and servicing upon return after each hire to ensure that the machinery will be left in good condition for use.
Conclusion
This form of mobile jaw crusher hire is very effective in taking on jobs successfully located on-site and in a fully flexible manner but at relatively low costs. It becomes very important, therefore, to understand the operations that go with it when you assess your needs-from hiring time to go hands-on with its practical operation. You will then get really good value from this service.
Therefore, next time you are hiring a mobile jaw crusher for your next project, ensure that the service provider is excellent and credible enough to prove that they have excellent machines, expert guidance, and excellent customer service.